A manufacturing company HES Inc. has two product lines. Traditional product has unit price of $340 and Classic has a unit price of $480. Firm’s manufacturing overhead costs are applied as $420 per direct labor hour.

 

HES Inc                 

Budgeted statement of gross margin 2020                                          

                                                                                          Products                             

                                                                           Traditional         Classic                  Total

Sales in units                                                   10000                   8000                    18000

Beginning finished goods                             $480,000.00        $500,000.00       $980,000.00

Direct material                                                $2,000,000.00   $3,400,000.00   $5,400,000.00

Direct labor                                                     $370,370.00        $185,186.00       $555,556.00

Ending finished goods                                  $480,000.00        $520,000.00       $1,000,000.00

 

 

Overhead breakdown in percentage                                      

Machining                                         49.00%

Assembly                                           29.60%

Material Handling                           6.95%

Inspection                                         14.45%

Total                                                   100.00%

 

 

Products                             

Cost pool info for 2020  Traditional  Classic
Direct labor hours 2000 1000
Machine hours 30000 60000
Assembly hours 12000 11000
Material handling parts 10 20
Inspection hours 1000 1500

 

                                                                                   Products

Projections 2021                                            Traditional         Classic

Ending inventory in dollars                           $460,000.00       $510,000.00

Sales in units                                                   10200                    7800

 

Material, labor and overhead costs are expected to increase by 10% each in 2021.

Unit sale prices for both products are expected to increase by $20 each in 2021.

Percentage of overhead remains the same in 2021.

The cost driver units are staying the same in 2021.

 

There are two clients A and B with special orders for Traditional.  The two clients ordered the same number of units

You tracked its COGS by its extra number of specifications per units by month in 2020

 

Client A in 2020 # of specifications COGS     
Jan 85 $45,000.00
Feb 65 $32,000.00
Mar 110 $55,000.00
Apr 160 $78,000.00
May 65  $36,000.00
Jun 37 $34,000.00
Jul 29 $19,000.00
Aug 37 $21,000.00
Sep 68 $39,000.00
Oct 81  $51,000.00
Nov 48 $36,000.00
Dec 124  $74,000.00
Total 909  $520,000.00
     
Client B in 2020  # of specifications COGS     
Jan 75  $25,000.00
Feb 55  $15,000.00
Mar 120 $45,000.00
Apr 150  $60,000.00
May 55  $30,000.00
Jun 34  $25,000.00
Jul 27  $15,000.00
Aug 33 $20,000.00
Sep 61 $35,000.00
Oct 77 $45,000.00
Nov 42 $25,000.00
Dec 116 $60,000.00
Total 845 $400,000.00

 

Required

(Do not round down in calculations until the final answer at two decimal point.)

  1. Prepare a gross margin table based on traditional costing method with sales and COGS in total dollars for 2020 for both product lines
  2. Prepare a gross margin table based on activities method with sales and COGS in total dollars for 2020 for both product lines
  3. What does the information in both 2020 tables tell you?
  4. Prepare a gross margin table based on activities method with sales and COGS in total dollars for 2021 for both product lines
  5. Calculate the fixed cost and variable cost components of COGS for the two clients using the least squares regression method. Show your work and write out the regression model equation for each client.

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